I. Hordhac & Ujeeddooyinka Tayada
Sida shaqaalaha tijaabada ah ee Waaxda TayadaQalabka Cusub ee Linghua, hadafkayaga ugu muhiimsan waa inaan hubinno in wareeg kasta ooFilimka saldhigga ah ee TPU PPFKa tagista warshadeenna ma aha oo kaliya badeecad iswaafaqsan, laakiin waa xal deggan oo la isku halleyn karo oo ka sarreeya filashooyinka macaamiisha. Dukumentigan wuxuu higsanayaa inuu si nidaamsan u qeexo walxaha tijaabada muhiimka ah iyo heerarka fulinta ee alaabada nus-dhammaystiran ee PPF, iyadoo lagu saleynayo xogta taariikhiga ah iyo falanqaynta dhibaatooyinka, wuxuu dejiyaa qorshayaasha horumarinta tayada mustaqbalka si loo taageero yoolka istaraatiijiyadeed ee shirkadda ee "qeexidda heerka tayada filimada TPU ee Shiinaha."
Waxaan ka go'annahay maaraynta tayada ee xogta ku saleysan si aan u gaarno:
- Cabashooyinka Macaamiisha ee Aan Lahayn: Hubi in alaabtu 100% buuxiso tilmaamayaasha waxqabadka muhiimka ah.
- Kala duwanaanshaha Dufcaddii Eber: Xakamaynta isbeddellada dufcad-ilaa-dufcad ee xuduudaha muhiimka ah ee ±3%.
- Xad-dhaaf ah oo Khatar La'aan ah: Ka hortag khataraha tayada ee ka iman kara warshadda iyada oo loo marayo baaritaan ka hortag ah.
II. Shayada Tijaabada Aasaasiga ah iyo Nidaamka Heerka Fulinta
Waxaan dhisnay nidaam tijaabo ah oo afar marxaladood ah laga bilaabo alaabta ceeriin ilaa alaabada la dhammeeyay. Dhammaan imtixaannadu waxay u baahan yihiin diiwaangelin iyo kaydin xog ceeriin ah oo la raadraaci karo.
Marxaladda 1: Xakamaynta Tayada ee Soo Socota (IQC)
| Shayga Tijaabada | Heerka Imtixaanka | Xadka Xakamaynta iyo Soo Noqnoqoshada | Maareynta aan waafaqsanayn |
|---|---|---|---|
| Qiimaha Resin-ka Aliphatic TPU | ASTM E313 / ISO 17223 | ≤1.5 (Caadi ah), Waa qasab Dufcaddiiba | Diido, ogeysii Waaxda Iibsiga. |
| Tusmada Socodka Daloolada Resin ee TPU | ASTM D1238 (190°C, 2.16kg) | Gudaha qeexitaanka ±10%, Waa qasab Dufcaddiiba | Karantiil, codsi qiimeyn ah oo ay bixiso Waaxda Teknolojiyadda. |
| Kala-baxa Master-ka | Isbarbardhigga Saxanka Gudaha ee La Riixay | Ma jiro farqi/dhibco midab marka loo eego saxanka caadiga ah, Waa waajib Dufcaddiiba | Diid |
| Baakad & Wasakhayn | Kormeerka Aragga | Shaabadaysan, aan wasakhaysanayn, calaamadayn cad, Waajib ah Dufcaddiiba | Diid ama aqbal ka dib nadiifinta iyadoo la adeegsanayo ogolaansho |
Marxaladda 2: Xakamaynta Tayada ee Hawsha ku Jirta (IPQC) & Kormeerka Khadka Tooska ah
| Shayga Tijaabada | Heerka/Habka Imtixaanka | Xadka Xakamaynta iyo Soo Noqnoqoshada | Habka Horumarinta Kiciyeyaasha |
|---|---|---|---|
| Midaysanaanshaha Dhumucda Filimka | Cabbirka Beta ee Khadka Tooska ah | Kala-goys ±3%, Dheer ±1.5%, 100% Kormeer Joogto ah | Digniinta otomaatiga ah iyo hagaajinta bushimaha ee otomaatiga ah haddii OOS |
| Xiisadda Koroona ee dusha sare | Qalin Dyne/Xal | ≥40 mN/m, La tijaabiyay Duubkiiba (Madaxa/Dabada) | Jooji khadka tooska ah si aad u hubiso dawaynta fayraska korona haddii ay ka yar tahay 38 mN/m |
| Cilladaha Dusha Sare (Jeel, Xargo) | Nidaamka Aragtida CCD ee Difaac Sare leh ee Online-ka ah | ≤3 xabbo/㎡ waa la oggol yahay (φ≤0.1mm), 100% Kormeer | Nidaamku wuxuu si otomaatig ah u calaamadeeyaa goobta cilladdu ka jirto wuxuuna kiciyaa digniinta |
| Cadaadiska Dhalaalaya ee Extrusion-ka/Heerkulka. | Diiwaangelinta Waqtiga-dhabta ah ee Dareemaha | Kala duwanaanshaha ku qeexan "Tilmaamaha Shaqada Habka", Joogto ah | Digniin hore si looga hortago burburka haddii isbeddelku uu yahay mid aan caadi ahayn |
Marxaladda 3: Xakamaynta Tayada Kama Dambeysta ah (FQC)
Kani waa aasaaska ugu muhiimsan ee sii deynta. Waa waajib in la sameeyo liis kasta oo wax soo saar ah.
| Qaybta Imtixaanka | Shayga Tijaabada | Heerka Imtixaanka | Heerka Xakamaynta Gudaha ee Linghua (Dheerka A) | |
|---|---|---|---|---|
| Astaamaha Indhaha | Ceedh | ASTM D1003 | ≤1.0% | |
| Gudbinta | ASTM D1003 | ≥92% | ||
| Tusmada Jaallaha ah (YI) | ASTM E313 / D1925 | Bilawga YI ≤ 1.8, ΔYI (3000hrs QUV) ≤ 3.0 | ||
| Sifooyinka Farsamada | Xoogga Tijaabada | ASTM D412 | ≥25 MPa | |
| Kordhinta Nasashada | ASTM D412 | ≥450% | ||
| Xoogga Ilmada | ASTM D624 | ≥100 kN/m | ||
| Waara iyo Xasilloonida | Iska caabbinta Haydarooliga | ISO 1419 (70 ° C, 95% RH, 7 maalmood) | Haynta Xoogga ≥ 85%, Isbeddel Aragga ah Ma Jirto | |
| Yaraanta Kulaylka | Habka Gudaha (120°C, 15 daqiiqo) | MD/TD labadaba ≤1.0% | ||
| Shayga Badbaadada Muhiimka ah | Qiimaha Ceeryaamo | DIN 75201 (Isjiidjiid) | ≤ 2.0 mg | |
| Iswaafajinta dahaarka | Ku dhegga dahaadhka | ASTM D3359 (Isku-tallaabta) | Fasalka 0 (Ma diirmo) |
Marxaladda 4: Nooca Tijaabada iyo Xaqiijinta (Codsiga Marmar/Macaamiisha)
- Gabowga Degdegga ah: SAE J2527 (QUV) ama ASTM G155 (Xenon), oo la sameeyo saddexdii biloodba mar ama loogu talagalay qaacidooyin cusub.
- Iska caabbinta Kiimikada: SAE J1740, taabashada saliidda matoorka, dareeraha biriiga, iwm., oo la tijaabiyay saddexdii biloodba mar.
- Falanqaynta Buuxda ee Spectrum-ka: Adeegso spectrophotometer si aad u cabbirto qalooca gudbinta 380-780nm, adigoo hubinaya inaysan jirin meel aan caadi ahayn oo nuugista ah.
III. Qorshayaasha Hagaajinta Arrimaha Tayada Guud ee Ku Salaysan Xogta Imtixaanka
Marka xogta tijaabada ay keento digniin ama aan waafaqsanayn, Waaxda Tayada waxay si wadajir ah u bilaabi doontaa falanqaynta sababaha asaasiga ah iyo habka horumarinta ee soo socda iyadoo la kaashanaysa waaxaha Wax Soo Saarka iyo Farsamada:
| Arrinta Tayada Guud | Shayada Tijaabada ee Guuldareystay ee La Xiriira | Tilmaamaha Falanqaynta Sababta Xididka | Tallaabooyinka Horumarinta ee ay Hoggaaminayso Waaxda Tayada |
|---|---|---|---|
| Ciriiri/YI Waxay Ka Badan Tahay Heerka Caadiga ah | Da'da, YI, QUV | 1. Xasiloonida kulaylka ee alaabta ceeriin ah oo liidata 2. Heerkulka oo aad u sarreeya oo sababa burbur 3. Wasakhowga deegaanka ama qalabka | 1. Bilow Raadinta Agabka: Dib u eeg dhammaan warbixinnada tijaabada ee dufcaddaas resin/masterbatch. 2. Taariikhda Kuleylka ee Hubinta: Soo cesho diiwaannada wax soo saarka (heerkulka dhalaalka, qalooca cadaadiska, xawaaraha boolal). 3. Soo jeedi oo kormeer hawsha "Toddobaadka Nadiifinta" ee boolal, disease, iyo tuubooyinka hawada. |
| Cilad ku-xidhka dahaadhka | Qiimaha Dyne, Ku dhejinta iskutallaabta ah | 1. Daawaynta fayraska korona oo aan ku filnayn ama qudhuntay 2. Wareejinta walxaha MW-ga hooseeya oo wasakhaysan oo dusha sare ah 3. Qaab-dhismeedka dusha sare ee aan ku habboonayn | 1. Dhaqangeli Kala-hagaajinta: Waxay u baahan tahay Waaxda Qalabka inay hagaajiso mitirka korontada ee daaweynta corona maalin kasta. 2. Ku dar Barta La Socodka: Ku dar tijaabada FTIR dusha sare ee FQC si aad ula socoto meelaha ugu sarreeya ee astaamaha socdaalka. 3. Tijaabooyinka Habka: La shaqee Waaxda Teknolojiyadda si aad u tijaabiso isku-xidhka xaaladaha kala duwan ee fayraska korona, adigoo wanaajinaya SOP. |
| Qiimaha Sare ee Ceeryaamo | Qiimaha Ceeryaamo (Gravimetric) | Waxyaabaha ay ku badan yihiin molecules-ka yaryar (qoyaanka, dareeraha, oligomers) | 1. Xaqiijinta Qallajinta Adag: Samee tijaabin qoyaan degdeg ah (tusaale ahaan, Karl Fischer) oo ku saabsan kiniiniyada la qalajiyey kadib IQC. 2. Hagaajinta Habka Daaweynta: Samee heerarka ugu yar ee waqtiga daaweynta iyo heerkulka ee dhumucda kala duwan iyadoo lagu saleynayo xogta tijaabada, lana soco u hoggaansanaanta. |
| Dhumucda/Muuqaalka Isbeddelka | Dhumucda Online-ka, Ogaanshaha CCD | Isbeddelka halbeegga habka ama xaaladda qalabka aan degganayn | 1. Hirgeli SPC (Xakamaynta Habka Tirakoobka): Samee jaantusyada xakamaynta XR si aad u hesho xogta dhumucda si aad u ogaato isbeddellada aan caadiga ahayn goor hore. 2. Samee Faylasha Caafimaadka Qalabka: Isku xidh diiwaannada dayactirka ee qalabka muhiimka ah (diet, chill roll) iyo xogta tayada alaabta. |
IV. Horumarinta Joogtada ah ee Nidaamka Tayada
- Shirka Tayada ee Bilaha ah: Waaxda Tayadu waxay soo bandhigaysaa "Warbixinta Xogta Tayada ee Bilaha ah" iyadoo diiradda saareysa 3da arrimood ee ugu sarreeya, iyadoo wadata mashaariicda horumarinta ee isdhaafsan ee waaxyaha.
- Casriyeynta Habka Tijaabada: Si joogto ah ula soco cusbooneysiinta ASTM, heerarka ISO; dib u eeg waxtarka hababka tijaabada gudaha sannad kasta.
- Gudaha Heerarka Macaamiisha: U beddel shuruudaha gaarka ah ee macaamiisha muhiimka ah (tusaale ahaan, shuruudaha nidaamka TS16949 ee sameeyaha baabuurta) walxaha tijaabada ah ee gudaha lagu adkeeyay oo ku dar qorshaha xakamaynta.
- Dhismaha Kartida Shaybaarka: Samee habaynta qalabka caadiga ah iyo tijaabinta isbarbardhigga shaqaalaha si loo hubiyo saxnaanta iyo isku dheelitirnaanta natiijooyinka baaritaanka.
Gunaanad:
Linghua New Materials, tayadu maaha kormeerka kama dambaysta ah laakiin waxay ku dhex jirtaa xiriir kasta oo naqshadeyn, soo iibsi, wax soo saar, iyo adeeg. Dukumentigan waa aasaaska shaqadeena tayada leh iyo ballanqaad firfircoon oo la cusbooneysiiyay. Waxaan u isticmaali doonnaa tijaabin adag sidii xukunkeenna iyo horumarin joogto ah sida warankeenna, annagoo hubinayna in "Waxaa sameeyay Linghua"TPU PPFFilimku wuxuu noqdaa doorashada ugu xasilloon uguna kalsoonida badan suuqa PPF ee heerka sare ah ee adduunka.
Waqtiga boostada: Diseembar-23-2025